DEVELOPMENT – TRACKWORK (STEP 1.2.1) – Page 4

 

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Six months down the line – literally (uploaded 21 September 2009)

There is, of course, a limit to how many times one can feature a group of cheeky chappies beaming up from their labours on the PWay before the theme runs a bit thin.  However the last six-months has seen such bloody-minded determination and crafty ingenuity in getting the job done, that it would be criminal not to record their magnificent efforts for presentation in the public domain.  The big news is that the apparently unremitting job of replacing all but a few selected wooden sleepers with maintenance free, but very heavy concrete sleepers, has not only remitted but has been completed.  With the line blocked by work on the bridges, it seemed that work below them would be made impossible.  In the event the PWay team engineered methods of getting our minidigger to the work site by devious means, some rather destructive, some rather precarious, and several of questionable legality.  Nevertheless they did, and with this minimal support they developed techniques to ensure productive track renewal.  Renewal work thus progressed in a series of apparently unco-ordinated bursts, but in fact, the work, though undertaken as the opportunity presented itself, nevertheless followed well planned priorities.

 

The images below attempt to tell the story…

 

Late April was still cold and often overcast, but that didn’t stop a small team getting down to just north of Bridge 17 (Doncaster’s Stream).  Here, looking south, with no more than a minidigger and a few bottles of pop for support, they drop another 48 concrete sleepers.

 

2344-26 Apr 09

This northward view shows that one panel of track has already been laid across Doncaster’s Stream bridge.  On completion it was clear that the sub-base was inadequate and that there was a pronounced dip in track level.  This remained until the line was re-opened when several Dogfish wagons, full of ballast was dropped under the track to regain the correct level

2360-26 Apr 09

 

Spring really arrived in early May, and heartened by some sunshine, volunteers in number start to bar another 60ft of rail into position.  This view looks north and is about 100 yds south of Bridge 17.  Tyre Mill Sidings once stood at this spot, a reminder of the time when much of Doncaster’s output was steel tyres for railway vehicles.

2400-3 May 09

 

By early June it was considered necessary to find a supply of so-called double chairs or ‘check-rail chairs’ for fitting on the curved tracks on Bridge 14 (New Pit Road).  Such chairs were to be found on the ‘up loop’, which, in turn, was planned to be part of the Big Pit branch.  Since access further down the line was still effectively prevented by bridge works, relaying this part of the Big Pit branch took precedence, though not planned for this early.  Here the rails are dropped and the old wooden sleepers display their double chairs

2486-1 June 09

A week later almost 150 concrete sleepers (representing six track panels) had been laid.  With two lines, side by side, replacement work was easy.  Here the newly laid track is on the left, whilst on the right are the old sleepers, lined up like rotten teeth.  This view looks north to Furnace Sidings station.  In the event the double-chairs were not used, ‘guard rails’ being the preferred solution.

 

 

2802-9 June 09

 

Looking south from the level crossing past the crossover, we see newly laid track in the foreground.  New track continues beyond the crossover, but this is difficult to see.

 

 

2803-9 June 09

On 25 June, the crash deck and scaffolding were removed from Br 12 (seen in the background, in this view looking north).  With the bridges clear the first job was to re-lay, in quick succession, the track on Brs 13, 14 and 16.  Here are the crew working on Br 13 (Old Pit Road).

2978-5 July 09

 

Here’s a view looking south over Bridge 17 (Doncaster’s Stream), now that two wagon loads of ballast has been poured.  The dip in the track is clear, but this will disappear as the track is plled up through the new ballast.

3051-19 July 09

And here’s the corresponding view from south of the bridge looking north

 

 

3052-19 July 09

 

By the end of July, all the track on the bridges had been re-laid, the ballast on Bridge 17 had been spread, and the track over the bridge packed.  This allowed the PWay team to visit the ‘far south’ and make a start on Campaign QA.  This is the view looking south to Blaenavon (High Level)

0004-30 July 09

Here are the team again.  It may just be possible to make out the station building at BHL.  This is about the last time that an eight-man ‘barring team’ would be used to drop rail back into its chairs, before improved techniques using the digger were used

 

0006-30 July 09

 

The meeting of the clans!  Looking north from the end of the platform at BHL, the New Works team see the PWay team approaching them

 

0021-2 Aug 09

As the work continues through Campaign QA the going gets increasingly tough as tummocks of grass, and the number of tree roots increase.  The minidigger drops a rotten wooden sleeper it has just pulled from the ground.

0025-2 Aug 09

 

Tough going it may be, but with the end in sight, morale lifts, and here is Jim ‘not as we know it’ tucking into some impromptu lunch.

 

 

 0026-2 Aug 09

By mid-August all the main campaigns had been completed, with only a few ‘islands’ of track awaiting re-laying.  Here, looking north, work is in progress between Br13 (Old Pit Road) and Br14 (New Pit Road).  In the foreground the oh-so-useful minidigger stands, without which the track renewal work would have been quite impossible. 

0083 – 16 Aug 09

 

 

Another view of work in progress, but included to show brand new chair keys sitting on the sleeper ends  ready to be hammered into place

 

0084 – 19 Aug 09

The head of PWay is not immune from being dragged into the fray, and here he is, undoing fishplate bolts with a petrol-driven impact spanner.  Doing it manually is well-nigh impossible with bolts that have rusted into place in over thirty years.

0087 – 16 Aug 09

 

The workhorse diesel ‘Llanwern’ was indisposed for a week or two leading to the use of No19 on PWay trains.  Hardly economical but much more satisfying.  Here is No19 drifting slowly southwards on the rebuilt Br 14 (New Pit Road)

0096-22 Aug 09

Here is No19 on the ‘core’ vehicles of the Pway train, namely Shark, Pooley Van, and Weltrol, with the minidigger in its well.  The track on Br14 is curved and heavily banked.  Trains rumble deliciously on this long bowstring girder bridge.

 

007-22 Aug 09

 

Another ‘island’, the track between Br14 and Br16 (Cycletrack)

 

 

 

 

0101-23 Aug 09

A change in circumstances made for a change in policy, and  meant that another ‘island’, previously partly relaid with wooden sleepers, was relaid a second time with concretes.  The wooden sleepers thus released would fill a potential shortfall in the numbers needed at BHL, but would not have been considered without our newly-found confidence in handling concrete sleepers

0102-23Aug 09

 

PWay supremo, Alastair, stands at the door of the Shark.  Recently branded ‘DCE Three Bridges’, reflecting its Southern origins.  At first sight it seems a long way from home, but  it turns out to be curiously appropriate considering the three rebuilt steel bridges over which the main line runs (Brs 13, 14 and 16)

0336 – 19 Sep 09

Unloading the last of the concrete sleepers – just 60 feet north of BHL platform

 

 

 

0337-19 Sep 09

 

Blaenavon (High Level) is reached (uploaded 14 October 2009

Finally, effectively 14 months after they started, the PWay team has extended the line by 1.25 miles and pushed into Blaenavon (High Level).  Over the next few weeks the track will be relaid trough the platform, and slightly beyond.  Beyond the platform is a barrow crossing for use by pedestrians and this must be installed.  Shortly beyond this, some way of stopping runaways will be needed (not that we are seriously expecting any!) .  This will most likely take the form of a sand drag and earth bank, but the possibility of a conventional bufferstop has not been entirely discounted.  And that you might think, is the end of the matter – not a bit of it!  Over the next few months we have to instal several Facing Point Locks (FPLs) south of Furnace Sidings, re-ballast the entire track and line and pack the newly laid track, and change more than forty lengths of rail that had been installed in BR days with flame-cut ends.  This was an unfortunate legacy.  In days of yore it was deemed satisfactory to use oxy-acetylene to cut rail ends to the correct length on mineral lines, but now that the line is to carry passengers again, such a technique is strictly forbidden and adjustments in length have to made with cutting discs.  Even when passenger trains start running we still have more to do, and timbers are standing by in the yard ready for the time when the opportunit presents itself to change the timbers that support the points and crossings – and all before we make a serious start on the branch to Big Pit.

 

In steady rain, the very last panel to require wood to concrete replacement lies almost ready for lifting, with just a few stumps to be pulled.  The last panel was unquestionably the most difficult and time consuming.

0372 – 11 Oct 09

It’s about midday, and the exhausted, wet and muddy PWay team finish the last panel.  They are about to descend on the New Works team for reviving tea and biscuits, and, as they do so, the cloud lifts and the sun breaks through

374 – 11 Oct 09

 

Somebody appears to be getting a ticking off – but nobody seems to be taking it too seriously!  The concretes are behind us – thank goodness!

 

 

375 – 11 Oct 09

Into the platform, and the fishplates are dropped ready for the rails to be flipped out.  New wooden sleepers lie ready on the left of the picture.  Insofar as tree stumps are concerned, the going here is as bad, if not worse than the earlier panels, but in the platforms it’s wood for wood replacement, so, overall, things are just that little bit easier.

0377 – 11 Oct 09

 

In the platform at last!  Some said it couldn’t be done, but it could and it was.  With just the keys to be driven in, the first 60 ft panel of track lies completed in the platform. The ballast in this area is rather dirty but it will be replaced in due course

0381 – 11 Oct 09

 

 

 

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