DEVELOPMENT – TOP SHED EXTENSION (STEP 1.6)

 

Top shed extension (uploaded 13 October 2009)

This work is different from the current surge of development work, in that it is not externally funded, but funded from ticket revenue and members’ donations.  It can only progress when lulls in the HoV funded development work conspire to release a body or two, or an hour or two.  Despite these limitations, slow progress is being made, driven by the need to get more of our engines and carriages under cover – and the volunteers who have had to work exposed to the wind and rain.  All railways have a requirement for decent accommodation.  At 1200 feet up a mountainside it becomes imperative.

 

 

 

 

Left: The diagram of the left shows the situation when the Top Shed was first mooted.  The original extent of the Top Shed is shown in grey.  It was originally planned to extend the shed roughly northwards by some 88 feet, and this is shown in red.

 

Examination of the component parts soon showed that it would be possible to extend the shed by another twelve feet, to bring the overall extension to 100 feet – this is shown in magenta.  Since the original shed was 97 feet long, the extension will more than double the length of the shed.  This is particularly useful.  A BR Mark 1 coach is about 65feet long. Hitherto, on either of the two lines into the shed, it was possible to store only one such coach and perhaps a wagon or very small loco.  It will soon be possible to squeeze in three coaches on each line.

 

The various small grey structures represent  Portacabin City’.  This was made up from the two loos, Eric’s Emporium, the model railway and the tearoom, together with the two occupied by Greenlight Training.  These are shown in their original positions.  There has since been a major shuffling around. The lavatories remain in their original position, but the Tearoom has been brought much closer to the passengers by being sited between the fence and the back of the extended Top Shed.  The lavatories and Greenlight buildings remain in their same positions, but there are now three model railway cabins, which now form a horseshoe.

 

 

Although the number of images will increase shortly.  We present just one to get this page started

 

 

 

 

 

 

Left:   Although the shed will be extended backwards by about 100 feet, in order to even out the requirements for cash, the extension backwards will be undertaken in two chunks.  Here the side wall stanchions are receiving attention.  Three 1m cubes of concrete form the bases for each of the three stanchions.  In order to maintain the same profile as the original shed the stanchions have had to be extended, and for this purpose three stubs (in red oxide paint) have been bolted into the concrete. The stanchions are bolted on top of the extension stubs, and the second one is seen been lifted into place using the Manitou all-terrain fork truck.

 

In the back ground lies BR Mark 1 BCK No21034.  This vehicle has seen some work, but has been ousted in favour of other more important jobs, and is now forced to wait its turn in the restoration queue

 

0379 – 11 Oct 09

 

Progress (uploaded 18 November 2009)

With fabrication, and in particular, welding, on the Hinckley footbridge made difficult by a prolonged spell of wet and windy weather throughout late October and early November, our small fabrication team turned their attention to the extension to the top shed.  The need to get our coaching stock under cover, and the general shortage of facilities for working on rolling stock has made the top shed extension very desirable.

 

Looking south, and with three stanchions up, strong winds endangered the unsupported structures, so in a brief quiet period, the opportunity was taken to attach one of the cross trusses.  Here the Manitou is at full stretch holding the truss in position on one of its forks

0415 – 18 Oct 09

 

A week later, and still looking south,  the second span was up and the diagonal braces in position – and two more stanchions were ready to accept the third truss.

 

0473 – 29 Oct 09

 

 

We look generally north this time, another week has passed, and here we see that the side nearest the camera has received its cantrail.

 

0567 - 3 Nov 09

Four weeks after bolting in the first stanchion, the sheet rails are fitted across the trusses, ready to receive the roof sheets.  On the west side, two sheet rails have also been fitted

0576 – 9 Nov 09

 

Another year goes by….    (uploaded 18 November 2010)

Whilst 2010 has been a monumental year for progress on the railway, not all developmental projects have made such rapid progress.  The extension to the top shed has been a case in point.. We noted in the first paragraph that external funding was not available to support this work, but barely a month later, a modified funding stream from the HoV people permitted some modest redeployment of funds, where circumstances would allow.  All our development projects are essential, but some are more essential than others (to misquote ‘Animal Farm’), and it was some months before ‘circumstances would allow’ progress on the top shed extension.  There was also the problem of labour, and our modest fabrication team was too busy on the Hinckley footbridge, and other work, for more than sporadic bursts of activity to be seen on the extension.  However, circumstances have recently conspired to see a substantial acceleration in progress, so that now, a year to the day since our last report, it seemed opportune to bring things up to date. 

 

Right: Three bays, and three stanchions on each side are up, and since mid-November 2009, this image, taken in the snow of 21 February 2010, shows that during the intervening three months or so, it has only been possible to instal a few of the roof sheets.  The winter weather was a major impediment, not only to this, but to all development projects on the railway.

 

0924 – 21 Feb 2010

 

There has been steady progress in the since months since February, and this image shows that the number of stanchions has increased to six each side.  In the background glimpses of the re-arranged ‘portacabin city’ can be glimpsed, with the model railway ‘horseshoe’ dominating.

7111 – 19 Sep 2010

Taken from the fifth stanchion (the apparent loss of plumb is due to the cameraman), some idea of the cavernous nature of the extension can be realised.  In the background, one of our members’ vintage Bentley can be seen – an important player in the forthcoming photocharter.

7112 –19 Sept 2010

 

This image, taken a week later than the previous image, shows some modest progress on the roof sheeting.  The central stanchion at the end confirms that this is the end of the shed. 

7752 – 26 Sept 2010

Taken on the same day as the previous image, work on installation of the ‘zero-th’ stanchion, that is to say, the stanchion that abuts the original shed, is being put into place.

7754 – 26 Sept 2010

 

There are now seven stanchions per side, enclosing six bays, each of around 13ft wide.  In the background, it can be seen that the zero-th arch is now in place.  Eagle eyed viewers will see that the ground had been disturbed.  In order to extend track from the original shed, the mean height of the ground had to be reduced by about a foot.  This suggests a total volume of about 170 cubic yards would need to be removed

7791 - 31 Oct 2010

A close up of the zero-th arch.  The cross-section of the arch is very different from that of the original shed, so elaborate means of sealing the two with suitable flashing, and means of dealing with rainwater must be found, before most of the existing sheeting at the end of the original shed is removed.

 

 

7797- 31 Oct 2010

 

Three weeks progress (uploaded 24 November 2010)

Despite heavy rain in early November, and a hiatus in the ordering of further sheeting, good progress has been made on the top shed extension, as the images below demonstrate…

 

An overall view looking south-west, shows that whilst bay 6 roof sheeting remains outstanding, the roof sheets which abut the existing shed, that is, bay 1, have now been installed.  A start has been made on the side sheeting on the west side, on bays 5 and 6,  and it looks as if bay 4 is underway

7798 - 21 Nov 2010

Inside material has been removed, and the track laid within.  It is constructed from concrete sleepers unsuitable for use on the main line, and from relatively short lengths of rail which fell out of the extension program when much rail was replaced.  This all helps to keep costs low.

7800- 21 Nov 2010

 

Another view looking south east.  Since PBR is now in its off-season, more bodies are available, and the fabrication team get help from PWay team and the New Works team.  If this all sounds terribly well organised, be assured it isn’t, it’s simply that volunteers will pitch in wherever required.

7801 -21 Nov 2010

Here is the view looking north.  Early winter snow is forecast, and it would be useful to get the west wall completed before much longer to protect the workforce from the bitingly cold winds which prevail during the winter.  It almost looks quite cosy by Blaenavon standards.

 7802- 21 Nov 2010

 

A week later (uploaded 28 November 2010)

Good progress is being made on cladding the Top Shed extension.  In failing light on a winter’s day, these can hardly be judged to be sparkling shots, but they nevertheless show just how much work has been done since last week.

 

 

 

 

 

 

The west side of the Top Shed extension is not easy to see, hemmed in as it is by ‘portacabin city’.  Even then the photographer needs to be a long way back if the extension’s impressive length is to be fully encompassed.

7805 – 28 Nov 2010

A general view from the north-east corner shows that work on fixing the cladding on the west side has progressed well.  Unfortunately, the recent snow has blown in from the east, so hopefully it won’t be too long before the cladding on the east side is fixed.

7809 – 28 Nov 2010

 

Brave souls bear the bitter cold so that progress is not interrupted.  About one and a half panels remain - they are seen lying in the foreground in readiness.

 

 

7811 – 28 Nov 2010

A close up of the south west corner shows the even though this and the previous image were taken only a few minutes apart, the final full panel is already in place leaving less than a half of a panel to instal – and even this was probably completed before darkness fell.

7812 – 28 Nov 2010

 

Progress into the New Year (updated 10 January 2011)

The extension to the top shed has long been a background task, not in receipt of formal funding, and has therefore made little progress in the flurry of funded activity until about mid-October 2010.  Since then, and not withstanding Santa Specials and premature snowy weather, visual progress has been rapid, with the side cladding going up very quickly.  Detail finishing work is likely to take proportionately longer, especially as improving weather is likely to divert the construction teams onto other work, but the end is undeniably in sight.

 

On the east side of the extension, cladding marches rapidly southwards with one and a half of the six bays covered.  It’s very cold, but, albeit briefly, there’s no snow on the ground.

 

 

7872 – 9 Jan 2011

Inside we see the second line of rails is very roughly laid.  The existing colliery spoil will be used to stabilize the sleepers.  It’s not as good as limestone ballast, but is available, cheap, drains reasonably well, and was good enough for the NCB throughout its existence.  In the far corner, the narrow gap, shown in the image above this one, has now been sealed which keeps out much of the wind.

7873 – 9 Jan 2011

 

Taken from the diametrically opposed viewpoint from that above, the extent of the colliery spoil can be easily seen.  Just how much will be needed is very difficult to quantify, but once the rails are down and the side and sheets up and fitted, it will be rather difficult to change the situation

7875 – 9 Jan 2011

 Taken under the rather shadowed inside of the shed, with old roof lights recovered from elsewhere, the situation will be much improved by the side lights being made from new material – the old part of the shed has no sidelights and thus exists in a state of permanent gloom.

7877 – 9 Jan 2011

 

Update for Sunday 23 January 2011 (uploaded 24 January 2011)

Sunday saw the side walls of the extension completed, so that visually the extension now resembles the planned final product quite closely.  However, like so many things of this type, much of the detail work will require considerable labour, both physical and in planning terms.  The next job will be to fit internal guttering on the east side, but thought must be given to how the guttering is to be drained. Thought must also be given to how the skirts of the sidewalls are to be treated, though a dwarf wall would seem to be the obvious choice.  Finally, of course, the end wall must be fitted, and since we have a large roller shutter door, just how it is to fitted, to the end wall.  The plan is that the east road can be extended through the shed.  However it now transpires that the tea room will be in way and must be at least rotated, if not shifted wholesale.  All of these are soluble problems, and the advantages that extended covered accommodation will bring will make it all worthwhile

 

Both east and west side walls are now complete, and this view of the east wall (albeit distorted by the inevitable fringing that digital images produce) shows that the job is closer to the end than to the beginning.  Unfortunately  that the side ‘lights’ do not show up well inn this image.

7973 – 23 Jan 2011

Peeping down into the south-east corner, we can see the gap between the roof and the side wall, which will shortly be occupied by the ‘internal’ gutter, and the gap between the end wall of the original building and the new extension roof which will be filled with suitably profiled fashion.

7975 – 23 Jan 2011

 

On the other hand, looking into the south west corner we can see that everything is now watertight and windproof – except, perhaps, round the ankles

7976 – 23 Jan 2011

Looking north it is possible to see that the colliery waste is now better distributed.  There remains work to do on the west side, but this needs some of the material to drain and dry out before much further work can be done.

7977 – 23 Jan 2011

 

 

 

 

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