DEVELOPMENT – BRIDGE 19 (Step 1.2.4.6)

Bridge 19 (uploaded 14 November 2008)

 

Bridge 19 is the so-called ‘Varteg Road bridge’ and spans the B4246, one of the two main routes into Blaenavon from the south.  It is thus a very busy road, and trains passing over it will be seen by a large number of people.  There is probably no better spot than this for the railway to say: ‘Here we are!’

 

It is just south of Blaenavon (High Level) station, and it had been intended that it be included as part of the original Step 1.2 bid, but the increasing costs of repairing it has forced it onto the ‘back-burner’ earlier this year.  Since then, attempts to get the work funded have appeared promising, only to fade away almost as soon as they appeared.  The bridge is not essential for simple multiple-unit operation, but will become an increasing problem as locomotive hauled trains become the norm, and is of course is an absolute requirement if Phase 2 and Phase 3 – extension to Varteg and Talywain, are to be realised, and, of course Phase 6 – extension towards Pontypool.  Verily is the strength of a chain the strength of its weakest link.

 

Looking broadly east down the hill into Blaenavon.  The bridge is of only 13ft 9in clearance.  As a result of careless lorry drivers, it has seen a few wallops over the years, as can be seen on the third arch from the right where a plate has sprung.  Sadly this seems to be happening with increasing in frequency. The mesh fence on the parapet is an addition introduced within the last five years to safeguard walkers and cyclists.

The abutments are of massive cut stones, are remarkably intact and the workmanship is worthy of close inspection.  The bridge is, or rather was, quite complex.  Originally it had four longitudinals, effectively supporting three decks, the third deck, nearest the camera, was removed some years ago, but, more oddly, it sloped up to the right as can be seen by the uneven height of the abutment.  The line on this deck led on up a horrifyingly steep gradient to the so-called ‘Varteg Hill Colliery’

 

Here the Varteg Road (Varteg is a village a few miles to the south) climbs broadly west out of town.  Had the third deckstill been in place, the bridge  would have been even longer and would have echoed splendidly with the passing of road traffic storming up the hill.  Again, the stonework is of masterly quality.

The entrance to Blaenavon High Level station (by the fence) is somewhat unprepossessing, and will need careful treatment if it is to become a fitting entrance..  Nevertheless it forms not only the only access to the station, but the only access to the cycleway from this part of town.  Unfortunately the main road to the station, on the other side of the bridge, is now in private hands, and it seems unlikely that the railway will be able to use it in the foreseeable future.

 

Viewed from above, the route southwards is all but impassable – as indeed was the route to the north until our volunteers set to work a year or two back.  There is a further 400 yards or so of rail south of this point.  The cycletrack is on the right, but is rather indistinct due to growth of gorse and other vegetation.

Viewed to the north the ‘works train, is stored in the platform, which is rapidly emerging from years of neglect, and which will be essentially complete by April 2009.  In this view the cyclepath is easier to see, and effectively, makes use of the middle deck of the bridge.  In days gone by, three lines of rails occupied the bridge

 

 

Update (uploaded 2 February 2009)

Capita Symonds were awarded a design contract in January to design a replacement bridge for the Varteg Road.  Their earlier report suggested that the bridge was beyond economical repair, and a new deck would be required.  It is planned that the new bridge will have some important features:

·        The new deck will be made of steel and will retain as many of the visual heritage features as is possible

·        The new bridge is required to have increased headroom

·        The cycletrack will be carried on a separate bridge, probably aligned close to the original Cemetery Branch line

·        The designers have been asked to look at the feasibility of carrying two lines of rails across the bridge

 

A word of history is perhaps needed here – although the route both north and south from the bridge was single track, there was additionally, in effect, a passing loop over the bridge which formed a second line of rails.  From the loop a third line of rails which crossed the original bridge on a separate part of the deck (see second photo above) climbed westwards at the south end, past the cemetery and then on a very steep gradient to pass over the Varteg Road on the so-called Ash Tree bridge before climbing on up to Varteg Hill colliery. All but the faintest traces of the cemetery branch have long gone.

 

Apart from the design work TCBC are seeking funding, possibly from HoV, to see the bridge renewed in the next one or two years.  Such an event opens the possibility of further southward expansion to Varteg (Phase 2) and beyond.  At present, though, it is not possible to advance more than about 400m before coming into conflict with the cycleway.  Even this short extension would allow for useful berthing facilities for terminating trains, apart from providing an obvious visual presence by working regularly over the bridge.

 

 

Update (uploaded 13 January 2011)

Not unexpectedly, since formally, physical work started only yesterday, not too much to report.  However, believe us, things will happen quite quickly over the next few weeks.  As previously reported, the design authority is Capita Symonds, the main contractors are Griffiths of Abergavenny, and the bridge is being constructed by a well-known firm of Blaenavon engineers and fabricators.  This latter makes the job much easier to execute and we are confident that progress will be rapid.

 

The immediate requirement for any job of this size, is that the requirements of the workforce are satisfied, and here a sizeable collection of portacabins and the wherewithal to support it has appeared almost overnight.  Here we look north, with Blaenavon (High Level) station to the right of the fence and private land to the left.  It is fortunate that such land just happened to be there, otherwise life would have been difficult.  Foreman Bob of Griffiths who oversaw the installation of Bridges 13 and 14 with casual ease, born of years of experience strides purposefully towards the camera.

7883 – 11 Jan 2011

Hardly the most inspiring shots, but here, looking under the bridge, down into Blaenavon, we see the work so far – two files of cones, one in each gutter.  We imagine that this is the precursor to work on the top of the abutments.

7883 – 11 Jan 2011

 

 

They came, they saw, they went away again… (uploaded 22 January 2011)

Saturday 22 January dawned cold with frozen ground, rather cloudy and with occasional burst of sunshine.  Preparatory work by Messrs Griffiths was all but complete to allow G.O.S Engineering (the ‘well-known firm of Blaenavon engineers and fabricators’ mentioned in our previous update) to lift the deck, aided by their contractors Baldwins Crane Hire.  It was all going to be so easy.  The pictures below and brief captions tell the tale...

 

Here ,looking north, we see the deck completely de-vegetated.  It’s worth comparing this image with the third image on this page.  The railway on the right has gone, along with the cycle track previously on the left.  Left of centre a group of jolly GOS Engineering employees are determined to get themselves photographed.

7920 – 22 Jan 2011

Parked temporarily up the road access to the station the 25 ton crane is parked shortly to be moved into place ready for action.

7922 – 22 Jan 2011

 

 

It was planned to lift the bridge with four chains, each rated at 11 tons.  In order to provide a safe place for the chains to be shackled underneath the deck, four holes were cut in the jack arches in readiness.  It was announced that the lift would be complete ‘in twenty minutes’.

7925 – 22 Jan 2011

The estimate of the deck weight was 17 tons – 20 tons top whack, however, after a series of creaks and groans and a couple of loud bangs, it soon became clear that the deck was not going to move, with an estimated weight of possibly forty tons.

7928 – 22 Jan 2011

 

 

With the crane withdrawn in order to consider ‘Plan B’ there was a chance to record the bridge from the road, and the collection of contractor’s vehicles shows how busy things were.  The deck look a little bare without its parapet fence.  Traffic lights remained in place where they had been used during the week, but during the day the road was completely closed and the traffic lights were switched off.

7929 – 22 Jan 2011

The solution was remarkably simple – cut the bridge into longitudinal slices.  Here we see a start being made on the north end, with the cutting which was completed in relatively short time.  The result was a bridge cut into two slices.  The weight of the section on the left would be a little over a third of the total, which should be simple to lift.  The remaining two thirds might yet prove difficult to lift, but in this case it would be simple enough to slice the remainder close to the centre longitudinal.  At the time when this image was taken, the intention was to complete the lift of the three slices the following day.

7933 – 22 Jan 2011

 

The following day…  (uploaded 25 January 2011)

Sunday morning dawned similarly to the previous day, with the temperature perhaps a degree or two higher.  During the interim, thoughts had been marshalled and a clear route forward was in everyone’s mind.  What was to come was both symbolically important (the severance of the line) and visually exciting, so an excess of photographs seemed entirely justified.

 

Once again the slice of bridge was constrained by the crane slings, and the shower of sparks from the cutting torch marks the points where the remaining ‘nibs’ (retained to maintain the slice stable overnight) were finally cut through

7936 – 23 Jan 2011

When first pulled the end furthest from the viewer snagged but five minutes co-ordinated work between the crane and a crowbar soon saw the eastern slice yield – and far few jack arches and short transverse beam bent downwards.  With the crane line vertical and the load swinging freely, it was possible to accurately weigh the assembly – a heavier than expected14 tons.

7939 – 23 Jan 2011

 

Looking South, it is possible to see the southern abutment in all its glory.  The path that once supported the PBR is now gone, the remainder on the right supported the cycletrack.  The top of the abutments will be taken off soon, in order to allow them to be built a little higher, and with specialist ‘stools’ to support the new deck.  The increase in height will be realised using mass concrete, but cladding will be sympathetic to the existing stones

7943 – 23 Jan 2011

The first slice of the deck is landed on the bank west of the vehicular access road to the original station.  The tiny dark figure next to the fence is our own ace photographer, Alistair Grieve.

7944 – 23 Jan 2011

 

And so on to the heavier, second slice.  With the chains tight, the banksman (with the blue top) is instructing the crane driver by radio, but, like its predecessor, this second slice is also trying to stay just where it was, and again, like its predecessor, a bit of wiggling finally sets it free.

7947 – 23 Jan 2011

By twenty past ten it was all over bar the shouting.  This second slice weighed in at about 21 tons giving a total weight in the region 35 tons – about twice that which was estimated.  Because of its size and weight it was landed in the approach road – effectively marooning Griffiths’ headquarters.

7954 – 23 Jan 2011

 

An important facet of lifting heavy and difficult loads in the need to prevent the load spinning.  A pair of men are posted at diametrically opposed corners of the load with ropes, in order to control the situation.  One of the Baldwins men fiercely concentrates on the job in hand.

7956 – 23 Jan 2011

We can now see why the bridge was much heavier than that estimated, firstly the weight of the jack arches was ignored, secondly there is a great deal of impacted ballast rammed in under the flange of the longitudinal, and perhaps, most unexpectedly are the extra plates which cab be seen bolted the lower flange of the longitudinal.  There is a suspicion that the upper flange has seen similar treatment.

7957 – 23 Jan 2011

 

Blaenavon’s answer to the ‘Shard’ at London Bridge!  The first bridge lice has come to repose on its side when landed and now looks like a hideous piece of modern sculpture.

7959 – 23 Jan 2011

The ‘face’ of Blaenavon as you approach it from Varteg looks rather as if it has its front teeth kicked out.  It was a familiar sight to visitors to Blaenavon, and there is little doubt that they will be mildly disconcerted when they come upon this vacant scene.

7967 – 23 Jan 2011

 

The second section of bridge had the potential to be both a nuisance and an embarrassment, so no time was lost in cutting up into furnace sized pieces ready to be taken away by scrap dealers Sheedy of Newport either later in the day or first thing Monday morning.  Here is one of the GOS Engineering welders preparing to make another cut in the bridge section.

7969 – 23 Jan 2011

The bridge was installed around 1874, so almost 140 years have elapsed since a scene similar to this was last seen.  It will be ten or eleven weeks before the gap is bridged with not one, but two rather slender bridges – one for the railway and the second for the cycletrack.

7971 – 23 Jan 2011

 

With ten or eleven weeks to go before the gap is bridged, there is much to do.  Griffiths have already made a start modifying the northern abutment (the one on the right in the image above), whilst GOS Engineering have made a start on the railway deck.  It will be largely traditional and painted black, but the offer of ‘stick-on’ rivet studs was gently declined some years ago.  The cycletrack bridge has not yet been started but will be similar in style (but altogether somewhat lighter) than the railway bridge.  PBR will not be left out, with a small amount of work to undertake on the trackwork there.  However we will not be taking a train there!  If everything goes as planned, the bridges will be dropped into place on 9 April.  PBR will re-instal the trackwork, but there is no rush to do this having regard for te pressured of work from other project.  IN te interim, keep coming back to this page, and we’ll try and keep you up to date

 

 

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